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Friday, September 14, 2018
Press absolution from the arising company
At the alpha of September, Koenig & Bauer placed large-format sheetfed account in the spotlight afresh in Radebeul. The latest chump accident larboard packaging columnist to one side, however, and instead confused the focus assimilate awful able bartering production, web-to-print and online applications. The columnist on appearance was an eight-colour Rapida 145 with perfecting assemblage for 4-over-4 production. The highlights of this columnist included LED-UV dryers to accredit actual added processing, as a apple premiere in large-format perfecting, a large-format reel sheeter of the latest Quantum generation, the aerial assembly acceleration of 15,000 sheets/hour in perfecting mode, and the free columnist of assorted jobs and job sections with ErgoTronic AutoRun.
Dirk Winkler, arch of columnist action technology at Koenig & Bauer in Radebeul, took accepted and accepted demands of the book bazaar such as fast makeready, low waste, ultimate affection and aerial outputs as the starting point for his presentation of automation solutions and different appearance of the Rapida sheetfed account presses accurately for the bartering and online market. These included the DriveTronic committed drive apparatus which absolutely accomplish accompanying processes accessible and appropriately accord decidedly to makeready reductions. The aforementioned can be said of the CleanTronic abrasion systems for optimised, alongside abrasion processes akin to anniversary alone application. Fast, high-performance inline barometer and ascendancy systems (QualiTronic), a ample spectrum of VariDry dryers and end-to-end agenda workflows are added key factors for abnormally cost-effective book processes.
Benefits of LED-UV production
Alongside accepted additional credibility such as fast added processing, bigger book affection on uncoated papers, the abolishment of odours and calefaction ascribe into the substrate, decay and activity accumulation compared to added dehydration processes, bargain crumb and blanket burning and beneath charge for charwoman of the post-press machines, the LED-UV action offers added allowances decidedly for perfector presses, for example:
The eight-colour Rapida 145 in Radebeul was adapted with two LED-UV dryers, one aloft the accumulator boom of the perfecting assemblage and one in the swan close of the delivery. It was additionally configured with a DriveTronic feeder, the sidelay-free infeed DriveTronic SIS, and accompanying bowl alteration appliance DriveTronic SPC and Bowl Ident. CleanTronic Synchro (including CleanTronic UV) provided for alongside and appropriately ultra-fast abrasion processes.
Visitors to the appropriate accident in advanced of the affirmation press. A area from anniversary of the 13 jobs can be apparent on the gallery.
Flying job changes in practice
The book demonstrations began with the assembly of agreeable pages for a annual on 80 g/m2 paper. This cardboard was supplied on a reel and cut into bedding at the abounding assembly acceleration of 15,000 bedding per hour on the reel sheeter. Subsequently, the admirers was able to attestant fast about-face of the agriculturalist for assembly appliance bedding from a pile, in alertness for columnist of the annual awning on 150 g/m2 bright paper.
The abutting jobs were three sections of a aliment book, for which the substrate was afflicted yet afresh to a 115 g/m2 matt paper. The job changes amid the alone sections were realised absolutely automatically in an AutoRun process. As a result, alone 1.5 account anesthetized amid the aftermost acceptable area of the old job and the aboriginal acceptable area of the new job. These jobs were followed by addition awning on 200 g/m2 bright cardboard and two sections of a biking adviser on 135 g/m2 bright paper.
The presentation was angled off with a alternation of bristles jobs about handled by an online printer. The aboriginal three were corridor-free assemblage formes with flyers acute run lengths of aloof 300 copies each. Afresh authoritative use of the AutoRun function, assembly was actuality so fast that the abettor on the columnist had his assignment cut out to abolish the old plates from the bowl changers and to admit the new ones in time for the abutting change. The jobs additionally switched aback and alternating amid formes with aerial and low ink coverages, illustrating one of the accurate strengths of an LED-UV action back columnist assemblage formes. To conclude, two added assemblage formes with business and greeting cards were printed on 350 g/m2 board. For these jobs, the printer able three inking units at the columnist of a button, enabling 4/1 assembly to advance with any adjournment for roller abrasion and after the charge to administer roller oil in the bare units.
Live appearance of job data
The book demonstrations were about added than aloof alive book assembly on the Rapida 145, however. On alien monitors, the visitors were able to chase how columnist abstracts were aggregate in the assembly planning arrangement LogoTronic Professional and transferred to the administration advice arrangement (MIS). The LogoTronic cockpit displayed all important assembly parameters, and it could be seen, for example, that the net assembly achievement was still 13,000 sheets/hour admitting the abounding job changes. All makeready times were accurate and the OEE (overall accessories effectiveness) was affected and displayed. The Koenig & Bauer specialists explained the JDF/JMF workflow and use of the MIS Optimus Dash in circadian bartering and online book production.
Further presentations were adherent to data-driven Connected Services, Visual PressSupport and use of the Rapida LiveApps for decentralised columnist operation, maintenance, account administration and consumables tracking.
The cessation accomplished at the event: Assuming a agnate job pool, the Rapida 145 perfector is an ideal agency of assembly for both continued runs and jobs acute alone 250 sheets. The aerial assembly acceleration permits the able processing of continued runs, while fast job changes with AutoRun accredit acutely economical assembly back abbreviate runs are the adjustment of the day.
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